As industrial demands and automation continue to increase in the business market, it is crucial for engineers, technicians, and maintenance workers to be proficient in PLC logic controllers. Manufacturing industries are dependent on PLCs to handle industrial automation operations, maximize output, and ensure the quality of manufactured products. The accuracy of all automated operations is directly related to the engineer or technician who runs the software, programs the systems, troubleshoots issues, and fixes errors in machines. Here is a closer look at why PLC training helps in the design and implementation of effective program solutions.
1. Industrial Uses of PLC Training
PLCs (Programmable Logic Controllers) are industrial-grade computers that play a significant role in controlling machines and processing systems in industries and factories. In PLC training, employees learn how to use Programmable Logic Controllers on conveyor belts, assembly lines, robotic systems, and in the manufacturing of products by executing programmed logic in real time.
With specialized hands-on plc training, engineers, employees, and maintenance technicians can attend different levels of PLC training classes, from the basic introductory level to maintenance and advanced programming instruction levels. They use Studio 5000 Logix Designer programming documentation software and Allen-Bradley ControlLogix 5000 Controllers.
2. Efficient Problem Resolution with PLCs
One of the most common problems that occurs in industries and factories is unexpected equipment failure. If engineers and technicians are not properly trained, they may struggle to diagnose and fix issues related to PLC logic controllers. Without the ability to troubleshoot the system, resolving these problems can become a time-consuming process, often requiring external PLC professionals. However, an engineer or technician trained in PLC systems can efficiently troubleshoot error codes, modify logic, and restore the functionality of industrial machines and robotic systems.
3. Enhances Production and Quality with PLC Skills
PLC training enables workers to become experts in the accurate programming of logic controllers, leading to improved cycle times, greater energy efficiency, higher production rates, and enhanced quality control. An effective technical PLC training program focuses on key areas such as PID (Proportional-Integral-Derivative) control, motion control of conveyor belts, and data logging.
It also equips engineers, employees, and technicians with the skills to fine-tune automation processes for improved performance in industrial operations. Moreover, a trainee who completes a PLC training program becomes a skilled professional in real-time control and management of operations, helping to minimize downtime and failures while optimizing the speed and efficiency of conveyor belts in manufacturing environments.
4. Safety in Industrial Automation with PLC Training
If an engineer or employee lacks knowledge in PLC programming and troubleshooting, it can lead to dangerous conditions in industrial automation. This may result in unusual machine movements, electrical short circuits, or even the emergency shutdown of all control operations.
Effective PLC training equips technicians with a strong understanding of programmable safety logic and relays. It also ensures that workers are familiar with advanced tools such as Siemens’ S7-1200F, Studio 5000 Logix Designer, and Allen-Bradley’s Guard Logix programming and documentation software. Additionally, proper training ensures that employees are educated in compliance with international safety standards such as ISO and IEC.
